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Volvo Recalls Thousands of Plug-In Hybrids Over Fire Risk

by Samir Gautam
March 28, 2025
in Cars, Electric Vehicles
Reading Time: 2 mins read
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Volvo Recalls Thousands of Plug-In Hybrids Over Fire Risk
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Volvo is recalling nearly 7,500 plug-in hybrid vehicles in the United States due to a potentially dangerous battery defect that could result in a short circuit and fire. The recall affects multiple models from the 2020 to 2022 lineup, including sedans, crossovers, and wagons. Owners are being urged to avoid charging their vehicles until necessary repairs are completed.

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Which Models Are Affected?

According to Volvo, the recall applies to the following plug-in hybrid models:

  • 2020-2021 Volvo S90
  • 2022 Volvo V90
  • 2020-2022 Volvo S60
  • 2020-2022 Volvo V60
  • 2020-2022 Volvo XC60
  • 2020-2022 Volvo XC90

In total, 7,483 vehicles are affected by this recall. Volvo has instructed all owners to refrain from charging their cars until they have been inspected by an authorized dealership.

What’s the Issue?

The automaker discovered a manufacturing flaw in the battery module, which could lead to an internal short circuit within certain battery cells. This defect may trigger a “thermal runaway event”—a condition where the battery overheats and could potentially catch fire. Volvo identified LG as the supplier of the affected battery packs, though specifics regarding the manufacturing deviation remain unclear.

The risk is particularly alarming as the issue can arise when the vehicle is parked and fully charged, posing a significant fire hazard, especially if stored in a residential garage.

Discovery and Investigation

The defect was first brought to Volvo’s attention on February 6, 2024, after a customer reported a “thermal event.” Following an internal investigation, Volvo confirmed the presence of a battery module defect. To date, the company has documented two incidents linked to this issue. Fortunately, neither incident resulted in injuries, crashes, or fatalities.

Volvo’s Response and Next Steps

Volvo will begin notifying affected owners in May 2024. The company is advising customers to bring their vehicles to an authorized dealership, where technicians will conduct thorough inspections. If deviations are found within the battery module, the affected component will be replaced free of charge.

In addition to hardware replacements, Volvo will install a new software update designed to monitor battery health and detect abnormalities in real time. This software aims to prevent similar issues from occurring in the future.

How Can Owners Check If Their Car Is Affected?

Volvo owners can check if their vehicle is part of the recall by visiting the National Highway Traffic Safety Administration (NHTSA) website or Volvo’s official recall page. By entering their Vehicle Identification Number (VIN), owners can confirm whether their car is impacted.

Safety First: What Should Owners Do?

For now, Volvo strongly advises all affected customers to avoid charging their vehicles until the necessary inspections and repairs are completed. If charging is necessary, it is recommended to do so in an open area away from buildings or flammable materials.

This recall underscores the growing challenges automakers face in ensuring the safety of electric and hybrid vehicle batteries. As the industry shifts towards electrification, rigorous quality control and battery monitoring systems will be crucial to preventing future incidents.

For more details, owners can contact their local Volvo dealership or call Volvo’s customer service for further guidance. Stay tuned for updates as Volvo continues its recall efforts.

Tags: Volvo
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