BMW has announced a large-scale global recall after discovering a technical fault that, in rare situations, could cause a vehicle to catch fire. The recall affects tens of thousands of cars in Germany and potentially more than half a million vehicles worldwide.
According to the company, 28,582 cars are impacted in Germany alone. While BMW has not confirmed the total global number, industry publication kfz-Betrieb estimates that around 575,000 vehicles may be affected across multiple markets.
The Problem: A Small Part With Big Consequences
The issue traces back to a faulty solenoid switch inside the starter system. This switch manages how electricity flows through the starter circuit. BMW says repeated use over time can lead to excessive wear in the component.
What this really means is simple: after many engine starts, the switch may stop working properly. Drivers could experience difficulty starting their cars, or in some cases, the vehicle may not start at all.
When a Fault Turns Dangerous
Beyond starting issues, BMW has flagged a more serious risk. A worn solenoid switch can trigger a short circuit. In extreme cases, this may cause the starter motor to overheat.
That overheating can potentially ignite nearby components, leading to a vehicle fire either while driving or shortly after the engine has been switched off. BMW says drivers might notice smoke during or after a drive and has advised owners not to leave their engines running unattended.
Models and Production Years Affected
The recall covers a broad range of BMW vehicles, including the 2 Series Coupé, several versions of the 3, 4, and 5 Series, the 6 Series Gran Turismo, the 7 Series sedan, as well as the X4, X5, X6, and Z4.
Cars fitted with starter relays manufactured between July 2020 and July 2022 are most at risk. BMW also noted that vehicles repaired during this period could be affected if a faulty starter was installed later as a replacement part.
A Familiar Issue for BMW
This isn’t BMW’s first recall related to fire hazards. In September last year, the automaker recalled hundreds of thousands of vehicles after discovering that water could enter the starter motor, leading to corrosion and overheating.
What Owners Should Do
BMW is expected to contact affected owners directly with instructions on inspections and repairs. As with standard recall procedures, repairs will be carried out at no cost through authorized service centers.
Until then, BMW urges drivers to stay alert for unusual smells, smoke, or warning signs and to get their vehicles checked immediately if anything seems off.
