Ford has issued a recall for approximately 149,994 units of the 2021 through 2024 Ford Bronco, spanning vehicles built between September 23, 2020, and July 23, 2024. The recall is focused on the Badlands trim and Broncos equipped with the Sasquatch Package. The problem centers around the rear suspension system’s remote reservoirs, which may experience corrosion and ultimately fall off, creating a significant safety concern.
Corrosion and Potential Failure of Remote Reservoirs
The National Highway Traffic Safety Administration (NHTSA) has assigned recall number 25V-025 to the affected vehicles. The issue arises from corrosion occurring between the external reservoir, mounting flange, and damper body of the rear shock absorbers. Over time, this corrosion can cause the external reservoir to separate from the shock absorber, leading to a bouncy ride, unusual noises, and hydraulic leaks near the rear wheels. The problem is most prevalent in vehicles driven in areas where road salt is frequently used, as it accelerates the corrosion process.
Safety Risks and Driver Concerns
Ford has acknowledged the risks associated with the malfunctioning suspension system. Although the company reports no accidents or injuries linked to the issue thus far, the consequences of a remote reservoir falling off while driving could be severe. While drivers may experience noticeable signs, such as a bouncy ride or unusual sounds, the hazard is particularly concerning for drivers who may not notice the separation until it’s too late. In some cases, a Bronco’s rear suspension may even lose function entirely, leaving the vehicle unsafe to operate.
A few Bronco owners have already reported that the issue manifested after roughly 36,000 miles of driving, with one complaint stating that the external reservoirs simply “fell off,” causing the vehicle to bounce uncontrollably.
Impact on the Market and Ford’s Response
Ford has yet to find a definitive solution to the problem but has indicated that it is currently working on a fix. The company estimates that around 30% of the recalled vehicles are affected by the issue, which translates to around 45,000 units potentially being unsafe to drive. Ford’s recall notice is expected to reach affected vehicle owners by mail starting February 3, 2025.
While Ford has not yet developed the necessary parts to address the issue, the automaker expects that spare parts will be available for repairs by the third quarter of 2025. Customers who have already paid for repairs to fix rust-related suspension damage will be eligible for a refund.
Complaints and Forum Discussions
Online discussions and forum posts have highlighted the severity of the issue, with several Bronco owners describing their experiences with the corroded suspension. Many have suggested that the problem is exacerbated by exposure to road salt, which accelerates the corrosion process. On various Bronco enthusiast forums, users have shared stories of their shock absorbers’ external reservoirs detaching while driving, further raising concerns about the safety of these vehicles.
What Owners Should Know
Ford advises owners of affected vehicles to keep an eye out for signs of suspension failure, such as a bouncy or unstable ride, unusual noises from the rear wheels, and potential hydraulic leaks. If any of these issues are noticed, Ford recommends that owners contact their dealership for immediate inspection. While the automaker is still developing a permanent solution, the safety of customers remains a top priority.
In the meantime, customers are encouraged to monitor for communication from Ford regarding the recall and any necessary steps to get their vehicles repaired. If you have already incurred repair costs due to this issue, keep your receipts—Ford will issue refunds for previous suspension repairs related to the problem.
Conclusion
Ford’s recall of nearly 150,000 Bronco SUVs underscores the importance of timely addressing vehicle safety issues. As the automaker works toward a long-term solution, affected owners should stay informed and take necessary precautions. This recall highlights the critical need for manufacturers to ensure the durability and safety of key vehicle components, particularly when environmental factors, such as road salt, play a role in corrosion.
