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Home Tech Automobiles

Ford EV sales increase by 221% in May as F-150 Lightning deliveries started

by Meghana Kandra
June 3, 2022
in Automobiles, Cars, Electric Vehicles, Manufacturing
Reading Time: 2 mins read
0
Ford delivers 201 F-150 Lightning units as it highlights 221% increase in EV sales

Ford F-150 Lightning

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Ford recently started deliveries of F-150 Lightning. Last month, there was a total of 201 unit deliveries of the new F-140 Lightning electric pickup. This is a 221.5 percent increase in EV sales when compared with the sales last year in the same month. These are notable numbers because Ford started deliveries on May 26th.

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Ford delivers 201 F-150 Lightning units as it highlights 221% increase in EV sales
Image credits- CNET

Many more deliveries are expected to happen in the following months. The transit to dealers continues as deliveries are ramping up. It is said that around 74 percent of F-150 Lightning reservation holders are first-time customers of Ford. Many customers are also sharing reviews online about their experience with vehicle usage. Recently a user shared towing capacity of the vehicle, where other details were included too. Though the range and speed are compromised, overall the vehicle gives a smooth ride.

Last year, Ford along with other automakers faced a shortage issue, and it still continues. Despite that, Ford appears to have a good start compared to Rivian and GMC EV Hummer. Rivian continues to have production capacity issues, while GMC EV Hummer was spotted in January without any details known. Other automakers are yet to start production and deliveries of EV electric pickups.

Production issues

Despite a strong start, the production issues are well known in the industry. Ford saw a decrease of 4.5 percent in total vehicle sales and around 5.7 percent in retail sales decrease. This is compared to the May 2021 sales. Furthermore, VP of Sales, Distribution, and Trucks of Ford Blue, Andrew Frick talks about the semiconductor shortage issue.

Frick said, “While the global semiconductor chip shortage remains an issue for the industry, our inventory continues to turn at record rates with nearly 50 percent of our retail sales coming from previously placed orders.” Then further added, “Our newest models, including Bronco, Bronco Sport, and Maverick, continue to enhance our sales volume. Our electric vehicle sales, with the addition of F-150 Lightning this month, increased 222 percent – growing at almost four times the rate of the industry.”

In addition to the electric pickup, the Mustang Mach-E sales have added to the total EV sales. The vehicle made a new monthly sales record with a 166 percent increase compared to May 2021. A total of 874 units sold by Ford in May were from its electric lineup. On Thursday Ford announced its plans to invest $3.7 billion in new projects- including electric and combustion engine projects. The investment will also be made to launch a new gas-powered Mustang and Ranger pickup. A part of the investment is to update its plants in Michigan, Missouri, and Ohio. These plants will be equipped with the necessary equipment to manufacture EVs.

Tags: electric pickupEV HummerEV salesFordFord F-150 lightningMustang Mach-ERivian
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Meghana Kandra

Meghana studied PGD in Journalism, open university. She has more than five years of experience in content writing, from creative content development to online journalism. Electric vehicle enthusiast, engineer, and feminist.

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Automakers Turn to Aluminium Wiring as Rising Copper Costs Reshape EV Production

by Samir Gautam
July 1, 2026
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The automotive industry is quietly undergoing one of its biggest material changes in decades. As copper prices continue to climb and supply constraints intensify, leading automakers are increasingly replacing traditional copper wiring with aluminium in electric and hybrid vehicles. Luxury brands such as Ferrari and BMW are expanding the use of aluminium wiring across their latest models, joining companies like Tesla and several Chinese electric vehicle manufacturers that adopted the technology earlier. The shift signals more than just a cost-saving exercise. It reflects a broader effort to build lighter, more efficient vehicles while preparing for long-term pressure on global copper supplies. Copper's Cost Challenge Is Driving Change Copper has been the preferred material for automotive electrical systems for generations because of its excellent conductivity and durability. However, growing demand from renewable energy projects, artificial intelligence infrastructure, and expanding data centres has significantly increased pressure on global copper supplies. Industry analysts expect this imbalance between demand and supply to persist for years, pushing manufacturers to explore alternative materials that can deliver similar performance at a lower cost. Aluminium has emerged as the strongest candidate. It currently costs roughly one-quarter as much as copper while offering significant weight savings, making it particularly attractive for electric vehicles where every kilogram affects battery efficiency and driving range. Ferrari and BMW Expand Aluminium Use Ferrari introduced aluminium power cables in its 296 hybrid sports car and has since expanded the technology into additional models, including its newly launched fully electric vehicle. According to the company, switching to aluminium reduces the overall weight of wiring systems by as much as 20 percent. BMW has been using aluminium conductors for more than a decade, beginning with its compact models before gradually integrating them into hybrid and electric vehicles. The company's latest eDrive platform now incorporates aluminium extensively across both high-voltage and low-voltage electrical systems. While aluminium's lower price offers a financial advantage, both manufacturers emphasize that performance, efficiency and weight reduction remain the primary reasons behind the transition. Chinese EV Makers Push Adoption Further China's electric vehicle sector is accelerating the industry's move toward aluminium wiring. Manufacturers including XPeng, Xiaomi and AVATR have adopted the material as competition in the domestic EV market continues to squeeze profit margins. The Chinese government has also encouraged manufacturers to increase aluminium substitution across multiple industries, including automotive, power equipment and household appliances. Engineering experts believe aluminium has substantial room to replace copper, particularly in battery busbars and electrical distribution systems where copper still dominates today's vehicles. Industry-Wide Shift Expected to Continue Consultants and investment analysts expect aluminium adoption to grow steadily over the remainder of the decade. Estimates suggest that around two percent of global copper demand could be replaced by aluminium this year, with that figure potentially reaching six percent by 2030 if copper prices remain elevated. The transition is not without challenges. Aluminium requires greater volume than copper to carry the same electrical current and its production is more energy intensive. Manufacturers must also redesign certain components to accommodate its different physical properties. Despite these engineering considerations, the combination of lower material costs, lighter vehicle weight and long-term supply security is making aluminium an increasingly attractive choice for automakers worldwide. As electric vehicle production expands and pressure on critical raw materials continues to grow, aluminium wiring is rapidly moving from an alternative solution to a mainstream automotive technology. The shift highlights how material innovation is becoming just as important as battery development in shaping the next generation of mobility.

The automotive industry is quietly undergoing one of its biggest material changes in decades. As copper prices continue to climb and supply constraints intensify, leading automakers are increasingly...

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