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Home Tech Automobiles

Toyota plans to spend $13.5B by 2030 on batteries and its supply system

by Meghana Kandra
September 7, 2021
in Automobiles, Cars, Electric Vehicles, Manufacturing
Reading Time: 2 mins read
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Toyota plans to spend $13.5B by 2030 on batteries and its supply system
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Toyota announces that it is set to spend $13.5 billion by 2030 on developing batteries and battery supply chains. Being popular with its hybrid model, Pirus the company is set towards working on shifting towards a fully electric lineup next year. By considering itself as a leader in developing batteries, Toyota says it can reduce the battery costs by 30%.

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Toyota EV with solid-state batteries: 10-minute full charge, prototype  reportedly due in 2021
Image credits- Green Car Reports

They are working on the battery cells structure and the materials used for making it. Chief Technology Officer Masahiko Maeda told a briefing, “Then, for the vehicle, we aim to improve power consumption, which is an indicator of the amount of electricity used per kilometer, by 30%, starting with the Toyota bZ4X.” It was in reference to the compact SUV Model which Toyota is yet to launch.

Additionally, Toyota is ahead with the solid-state batteries. Though there is no breakthrough yet, it is considered a potential game-changer in the industry. Solid-state batteries can have more energy density, are less prone to catching fire, and also charge faster. Currently, they are attempting to solve the issue of its short service life.

Maeda said, “We are still searching for the best materials to use.” So far many of its competitive companies have failed to make solid-state batteries a possibility. However, Toyota announces that they are going to use solid-state batteries for its hybrid vehicle, Pirus.

Toyota’s work on solid-state batteries

In December 2020, Toyota announced that they hope to be the first company to launch electric vehicles with solid-state batteries. It was planned to be launched this year, however as the batteries are not ready yet, there has been no launch yet.

It is predicted that solid-state battery cars can have more than double the range of vehicles equipped with lithium-ion batteries. Further has the ability to charge fully within 10 minutes. Toyota already has hands-on around1,000 patents related to game-changing batteries.

Mitsui Mining and Smelting were set to build a pilot factory, located in Japan. It was being built to build electrolytes for the solid-state batteries. It will fulfill Toyota’s demand for a prototype, which is to be initially used on Pirus.

It seems like Toyota did progress meanwhile as they reached the required energy density. As the batteries get longevity, it could potentially be leading the electric vehicle shift. Meanwhile the top EV player, Tesla is also working on battery developments, to reduce costs and increase efficiency. The competition is getting closer as automakers are getting close to making it to the top.

Tags: JapanPirussolid state batteriesToyotaToyota batteriesToyota Pirus
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Meghana Kandra

Meghana studied PGD in Journalism, open university. She has more than five years of experience in content writing, from creative content development to online journalism. Electric vehicle enthusiast, engineer, and feminist.

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Automakers Turn to Aluminium Wiring as Rising Copper Costs Reshape EV Production

by Samir Gautam
July 1, 2026
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The automotive industry is quietly undergoing one of its biggest material changes in decades. As copper prices continue to climb and supply constraints intensify, leading automakers are increasingly replacing traditional copper wiring with aluminium in electric and hybrid vehicles. Luxury brands such as Ferrari and BMW are expanding the use of aluminium wiring across their latest models, joining companies like Tesla and several Chinese electric vehicle manufacturers that adopted the technology earlier. The shift signals more than just a cost-saving exercise. It reflects a broader effort to build lighter, more efficient vehicles while preparing for long-term pressure on global copper supplies. Copper's Cost Challenge Is Driving Change Copper has been the preferred material for automotive electrical systems for generations because of its excellent conductivity and durability. However, growing demand from renewable energy projects, artificial intelligence infrastructure, and expanding data centres has significantly increased pressure on global copper supplies. Industry analysts expect this imbalance between demand and supply to persist for years, pushing manufacturers to explore alternative materials that can deliver similar performance at a lower cost. Aluminium has emerged as the strongest candidate. It currently costs roughly one-quarter as much as copper while offering significant weight savings, making it particularly attractive for electric vehicles where every kilogram affects battery efficiency and driving range. Ferrari and BMW Expand Aluminium Use Ferrari introduced aluminium power cables in its 296 hybrid sports car and has since expanded the technology into additional models, including its newly launched fully electric vehicle. According to the company, switching to aluminium reduces the overall weight of wiring systems by as much as 20 percent. BMW has been using aluminium conductors for more than a decade, beginning with its compact models before gradually integrating them into hybrid and electric vehicles. The company's latest eDrive platform now incorporates aluminium extensively across both high-voltage and low-voltage electrical systems. While aluminium's lower price offers a financial advantage, both manufacturers emphasize that performance, efficiency and weight reduction remain the primary reasons behind the transition. Chinese EV Makers Push Adoption Further China's electric vehicle sector is accelerating the industry's move toward aluminium wiring. Manufacturers including XPeng, Xiaomi and AVATR have adopted the material as competition in the domestic EV market continues to squeeze profit margins. The Chinese government has also encouraged manufacturers to increase aluminium substitution across multiple industries, including automotive, power equipment and household appliances. Engineering experts believe aluminium has substantial room to replace copper, particularly in battery busbars and electrical distribution systems where copper still dominates today's vehicles. Industry-Wide Shift Expected to Continue Consultants and investment analysts expect aluminium adoption to grow steadily over the remainder of the decade. Estimates suggest that around two percent of global copper demand could be replaced by aluminium this year, with that figure potentially reaching six percent by 2030 if copper prices remain elevated. The transition is not without challenges. Aluminium requires greater volume than copper to carry the same electrical current and its production is more energy intensive. Manufacturers must also redesign certain components to accommodate its different physical properties. Despite these engineering considerations, the combination of lower material costs, lighter vehicle weight and long-term supply security is making aluminium an increasingly attractive choice for automakers worldwide. As electric vehicle production expands and pressure on critical raw materials continues to grow, aluminium wiring is rapidly moving from an alternative solution to a mainstream automotive technology. The shift highlights how material innovation is becoming just as important as battery development in shaping the next generation of mobility.

The automotive industry is quietly undergoing one of its biggest material changes in decades. As copper prices continue to climb and supply constraints intensify, leading automakers are increasingly...

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